How to maintain maize milling machine on a daily basis?

   Maize milling machine is a deep processing maize milling machine that processes corn into flour or grits. Since the maize milling machine has a long operating time and is mostly located indoors, the maize milling machine will have some problems such as powder jamming and spitting out slag over time. This reflects the importance of daily maintenance of the maize milling machine. So how to maintain corn processing maize milling machine on a daily basis?

 

1. Cleaning and maintenance

 

Cleaning is the basis of maize milling machine maintenance and can effectively prevent maize milling machine failures caused by impurity accumulation. First of all, a detailed cleaning plan should be formulated to clarify the cleaning cycle and cleaning method of each maize milling machine. For parts that directly contact corn raw materials, such as feed ports, screens, conveyor belts, etc., food-grade detergents should be used for cleaning to ensure that there is no residue and avoid affecting product quality. At the same time, the outer surface of the maize milling machine should also be wiped regularly to remove dust and oil stains and keep the maize milling machine clean.

 

When cleaning, you should also pay attention to the following points:

 

1. Power off to ensure safety;

2. Use appropriate cleaning tools and materials to avoid scratches or corrosion to the maize milling machine;

3. Check and clean the accumulated water and residue inside the maize milling machine to prevent mildew and bacterial growth.

 

2. Lubrication management

 

Good lubrication can reduce maize milling machine wear and improve operating efficiency. For transmission parts such as bearings, chains, gears, etc. in corn processing maize milling machine, lubrication should be carried out according to the lubricants and lubrication cycles recommended in the maize milling machine manual. During the lubrication process, ensure that the quality and quantity of the lubricant meet the requirements to avoid excessive or insufficient lubrication. At the same time, regularly check the working status of the lubrication system, such as lubrication pumps, oil pipes, etc., to ensure that they are unobstructed.

 

In addition, for parts lubricated with grease, such as bearing seats, grease should be replaced regularly to avoid grease deterioration and drying. When replacing grease, the lubrication parts should be thoroughly cleaned to remove old grease and impurities to ensure the lubrication effect of the new grease.

 

3. Component inspection

 

Huatai Grain and Oil Machinery Manufacturer reminds everyone that component inspection is an important means to prevent maize milling machine failure. Before starting the machine every day, the fasteners, transmission parts, safety protection devices, etc. of the maize milling machine should be checked to ensure that they are fastened reliably, operate flexibly, and are safe and reliable. For wearing parts, such as blades, screens, bearings, etc., the degree of wear should be measured regularly, and severely worn parts should be replaced in time to avoid affecting maize milling machine performance and product quality.

 

During the inspection process, attention should also be paid to the vibration and noise of the maize milling machine. Abnormal vibration and noise are often precursors to maize milling machine failure. Once found, the machine should be stopped immediately for inspection to find out the cause and troubleshoot.

 

4.Troubleshooting

 

It is inevitable that the maize milling machine will fail during operation. For common faults, such as motor overheating, conveyor belt deviation, screen blockage, etc., a rapid response mechanism should be established to organize maintenance personnel to repair in time. During the maintenance process, the maize milling machine manual and operating specifications should be strictly followed to avoid blind disassembly and repair, which may cause maize milling machine damage or personal injury.

 

For complex faults, such as control system failures and transmission system failures, professional maintenance personnel should be invited to diagnose and repair. During the maintenance process, fault records and analysis should be done well, and lessons learned should be summarized to provide reference for future maize milling machine maintenance and repair.

 

In addition, employees should keep good maintenance records, such as evaluating maize milling machine performance, analyzing fault causes, and formulating maintenance plans, which can not only help employees understand the maize milling machine operating status more clearly, but also reduce maize milling machine maintenance costs. While improving the operating efficiency and service life of corn processing maize milling machine, it can also improve product quality and market competitiveness.